JURRY Socketing Machine for Pipes: Reliable Performance and Precision
Features and Benefits of Socketing Machine
Improved Product Quality
Consistent Dimensions: Ensures that each socket is formed to exact specifications, facilitating reliable and leak-proof pipe connections.
Tight Tolerances: Maintains tight dimensional tolerances (typically within ±0.5 mm), enhancing the overall integrity of the PVC pipes.
Leak-Proof Connections: Precisely socketed ends provide secure joints, reducing the risk of leaks in plumbing, drainage, and other applications.
Durable Joints: High-quality socket formation contributes to long-lasting pipe connections, minimizing maintenance and repair needs.
Lower Labor Costs
Automation Reduces Manual Labor: Less reliance on manual socketing processes decreases labor expenses and reallocates workforce to other critical areas.
Minimized Downtime: Automated systems reduce the likelihood of human error and machine stoppages, ensuring smoother operations and cost-effective production.
Adjustable Settings
Multiple Pipe Sizes: Socketing machines can accommodate a wide range of pipe diameters, from small 16 mm pipes to large 630 mm or more, making them suitable for diverse applications.
Custom Socket Designs: Ability to produce various socket types (single-socket, double-socket) tailored to specific industry requirements.
Increased Market Responsiveness
Faster Production Cycles: Higher efficiency and speed allow you to respond quickly to market demands and customer orders, improving customer satisfaction.
Ability to Offer Customized Solutions: Flexibility in socketing various pipe sizes and types enables you to cater to a broader range of customer needs.
Technical information of Socketing Machine
Integrated Heating Elements
Function: Softens the end of the extruded PVC pipe to make it pliable for socket formation.
Types:
Electric Heaters: Provide consistent and controllable heat.
Infrared Heaters: Ensure rapid and uniform heating.
Temperature Control: Precision thermostats and sensors maintain optimal temperatures, typically ranging from 150°C to 250°C, depending on the PVC formulation.
Socket Forming Mechanism
a Hydraulic Systems:
Powerful Force: Capable of exerting high pressure for forming robust sockets on large-diameter pipes.
Precision Control: Offers fine adjustment of socket depth and shape.
b Pneumatic Systems:
Speed: Faster actuation cycles suitable for high-speed production lines.
Cycle Time: Typically 10-30 seconds per socket, depending on the machine and pipe size.
Control and Automation Systems
a.Programmable Logic Controllers (PLC)
Function: Manages the entire socketing process, including heating, forming, and cooling cycles.
Features:
Programmable Parameters: Allows operators to set socket depth, heating temperature, cooling time, and cycle speed.
Integration: Interfaces seamlessly with the extrusion line for synchronized operation.
b Human-Machine Interface (HMI)
Touchscreen Panels: Provide intuitive control over machine settings and real-time monitoring.
Data Logging: Records operational data for quality control and maintenance purposes.
Alarm Systems: Alerts operators to any deviations or malfunctions, ensuring timely interventions.
Safety and Maintenance Features
a Safety Guards and Shields
Operator Protection: Encloses moving parts and heated elements to prevent accidental contact.
Emergency Stop Buttons: Strategically placed to allow immediate shutdown of the machine in case of an emergency.
b Easy Maintenance Access
Modular Components: Designed for quick access to critical parts such as heating elements, forming dies, and actuators.
Self-Diagnostic Systems: Identify and report maintenance needs, reducing unexpected downtimes and prolonging machine lifespan.
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